PROCCPL
Cross Country Pipe Line Software
PROCCPL is a software for monitoring & Controlling Cross Country Pipeline projects.
PROCCPL can manage cross country pipeline project construction aspects such as:
- Manages the progresses with Alignment Sheet and Pipe Tally Sheet details
- Material / Pipe inspection and receiving at central / designated store, maintaining OSRD register
- Pipe issuance to project site
- Material / Pipe transfer control between storage yards / locations
- Pipe level progress monitoring - (Receiving, Stringing, Welding, NDT, Lowering, Backfilling, Pipe bending etc.)
- Joint level progress updation including – Fit-up, Welding, NDT, PWHT, Hardness Test,
- Hydro test, Cleaning /Gauging, Filling, Dewatering, Drying etc.
- Chainage, Section and Station wise level progress monitoring and reporting
- Archiving of Pipe Book and Joint History etc.
Demo of PROCCPL
Play Video
- Input
- Pipe Tally sheet from pipe supplier
- Alignment Sheet
- Output
- Pipe Book
- Joint History Sheet
- Progress reports
- March charts & record documents etc.
PROCCPL Work-flow
Scope of Project Cross Country Pipe Line Software
Scope of inputs
- Import Alignment Sheets with details related to Pipes, coating, and crossings.
- Import Tally sheet Details
Alignment Sheet
Alignment Sheet containing details of
- Pipes, Pipe material specification, pipe wall thickness, Type of coating on pipe & pipe – pipe welds.
- Start Point & Endpoint of Pipe thickness Change
- Crossing details with reference chainage location, Type of Crossings like Underground piping / Above Ground Piping, Cable Crossing, Track, Electrical crossing, etc.
- Bend details like Bend angle, Cold/Hot bend, Type of bend (Horizontal/Vertical) & IP reference, etc.
Tally Sheet
Pipe Tally Sheet contains details of pipe delivered from Pipe Supplier/manufacturer containing
- Pipe Size & Wall thickness
- Pipe material specification
- Material Traceability information like Heat Number/Bundle reference
- Pipe length
- Pipe supplier name/reference code etc.
Quality Control
- Defining Weld Joints on Flow line & the connecting Pipe Tags along the project route
- Joint sequencing along the project route
- Welder qualification & maintaining welder master data with expiry dates
- Maintaining WPS & Welding process masters
- Performing Joint level Fitup
- Welding of Joints & capturing welding details like
– WPS,welding process,
– Welding passes (ROOT / HOT / FILL / CAP)
– Weld location ( ROW / TRENCH / TOP
Material Issue Voucher
Pipes are issued to Work site through MIV’s (Material Issue Voucher), where pipe count,pipe length,Store location are recorded & controlled.
Provision for transferring pipes from one storage location to other storage location is also controlled.
